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AYPA hydraulic Swing Beam Shear offers the perfect balance of robust engineering and operational efficiency, designed to enhance your productivity from day one.
√ Cost-Effective Performance: Delivers reliable, high-strength shearing capacity at a competitive price point, ensuring a rapid return on your investment;
√ Superior Rigidity & Durability: The machine features a fully welded, stress-relieved steel frame that guarantees maximum stability and deformation resistance, even under heavy loads;
√ Extended Blade Lifespan: Engineered for economy, the upper blade provides two cutting edges and the lower blade provides four, effectively doubling the usable blade life compared to standard configurations;
√ Precision Cutting: A simple handwheel mechanism allows for micro-adjustment of the blade gap, ensuring clean, burr-free cuts across various material thicknesses;
√ User-Friendly Operation: Multiple control modes (single stroke, continuous, inching) offer maximum flexibility for both prototype work and mass production;
√ High Productivity: Equipped with a reliable hydraulic system and optional CNC back gauge for quick, accurate positioning, it significantly reduces setup time and speeds up workflow.
| Items | Unit | Specifications |
| Model No | / | MD11- 4*3200 |
| Max Cutting Width | MM | 3200 |
| Max Cutting Thickness | MM | 4.0 |
| Cutting Angle | ° | 1.5 |
| Cutting Frequency | BPM | 12 |
| Back Gauge Stroke | MM | 20-500 |
| Throat Depth | MM | 200 |
| Main Motor Power | KW | 5.5 |
| Outline Dimension | MM | 4380* 1680* 1780 |
CNC TURRET PUNCH MACHINE AUTO PANEL BENDING MACHINE AUTO TUBE BENDING MACHINE
CNC GRINDING MACHINE HYDRAULIC PRESS BRAKE AUTO RIVETING MACHINE
AYPA is a technological innovation factory with over 20 patents.
* It specializes in producing CNC turret punch machine, bending machine, CNC deburring machine etc.
* Automatic bender can bend complex workpiece at one-time without manual operation.
* Servo press can automatically punch, roll, cut and form.
* Both can work with stack robot to realize highly automated cabinet, kitchenware, fire door, aluminum wall industry.
* We provide customers R&D, production and after-service.
AYPA represents our commitment to lead industry into new era.
1. Product Overview & Capabilities
Q: What is the main difference between a Swing Beam Shear and a Guillotine Shear?
A: The primary difference lies in the movement of the upper blade holder. In a swing beam shear, the upper holder pivots on a central shaft, moving in an arc . In a guillotine shear, the holder moves in a strict vertical linear path . Our swing beam design offers a robust, cost-effective solution for a wide range of standard shearing applications.
Q: What are the key advantages of this hydraulic swing beam shear?
A: Our machine features a fully welded steel structure, stress-relieved for high strength and rigidity . It utilizes hydraulic transmission for smooth, reliable performance. The upper blade has two cutting edges, and the lower blade has four, effectively doubling the blade life compared to some other designs. The blade gap is easily adjusted via a handwheel for precise control.
Q: What thickness and width of material can this machine cut?
A: This depends on the specific model. Our machines are available in various sizes. Please refer to the technical specifications in the product description for details on maximum cutting thickness and width for each model. The machine is designed to cut materials with a tensile strength typically up to 450 N/mm².
2. Operation & Usage
Q: How do I adjust the blade gap for different material thicknesses?
A: The blade gap is critical for a clean, burr-free cut. It should be adjusted based on the type and thickness of the material. Our machine features a simple handle mechanism for quick adjustment. A general rule is to set the gap to approximately 0.05mm for thin sheets and increase it gradually with material thickness. For a 6mm sheet, a gap of around 0.65mm might be suitable. Always consult the machine's manual for the recommended gap settings.
Q: What are the different operating modes available?
A: Our hydraulic swing shears typically offer multiple operation modes for flexibility:
· Single Stroke: The machine completes one full cutting cycle per command.
· Continuous Cutting: The machine will perform cuts continuously, ideal for high-volume production of identical parts.
· Point/Inching Mode: This allows for precise control of the blade's position during setup .
Q: Can I cut narrow strips of material with this machine?
A: Yes, but you must ensure the material is properly and securely held down by the hydraulic hold-downs (clamping system). Never attempt to cut material that is too narrow to be firmly clamped, as this is a safety hazard and will result in poor cuts.
3. Maintenance & Troubleshooting
Q: What is the recommended daily maintenance routine?
A: To ensure longevity and performance, operators should perform the following daily checks:
· Clean the machine: Remove chips, debris, and dust from the cutting area, table, and back gauge.
· Check hydraulic fluid level: Ensure the oil in the reservoir is within the specified range.
· Inspect blades: Visually check the blades for any nicks, dullness, or excessive wear.
· Lubrication: Grease all lubrication points as indicated in the machine's manual.
· Check hold-downs: Verify that the hydraulic clamps are functioning and applying even pressure.
Q: What should I do if the sheared material has large burrs or a rough edge?
A: Rough cuts or burrs are often a sign of one of three issues:
1. Incorrect Blade Gap: The gap between the upper and lower blades may be set too wide for the material thickness.
2. Dull Blades: The cutting edges may be worn and need to be rotated or replaced.
3. Insufficient Clamping Pressure: The material might be moving during the cut. Refer to the troubleshooting section of your manual or contact our support team.
Q: Why is the machine moving slowly or not completing its cycle?
A: This could be due to several factors related to the hydraulic system. First, check the hydraulic fluid level; low fluid can cause a loss of pressure. Inspect the system for any visible external leaks. The system might also contain air, which requires bleeding.
4. Safety
Q: What safety features are included?
A: Operator safety is our priority. The machine is equipped with:
· Electrical interlocks: Prevent operation when safety guards are not in place.
· Emergency stop buttons: Easily accessible to immediately halt all machine functions.
· Safety guards: Protective covers over moving parts like the flywheel, gears, and shafts.
· Foot pedal control: Allows for hands-free operation, keeping hands away from the cutting area.
Q: What are the critical safety rules for operating this shear?
A:
· Never place your hands within 200mm of the blades.
· Never attempt to cut stacked plates or material that is not firmly clamped.
· Never leave the machine running unattended.
· Always wear appropriate personal protective equipment (PPE), such as gloves when handling sharp material and safety glasses.
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